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TrashWagon5
| TrashWagon 5 Returns from Idaho | |
| TrashWagon 5 at the 2nd annual Subaru Alliance Meet |
The
fifth car of the TrashWagon series, this 1983 Subaru GL wagon is the pinnacle
of TrashWagon evolution. It embodies the full example of TrashWagon
technology. With Features like steel sheet metal armor and long travel suspension
makes this car purpose engineered for off-highway driving. But creature comforts like fully carpeted
interior and courtesy lights make for a cozy ride. This is the most modified example of a 2wd 5spd ea81 Subaru wagon.
I bought this car
in spring of 2002. It was a fun car to drive, with a smooth shift pattern
and good highway gear. And for being
FWD it made good drifts on county roads.
The heater worked intermittently and low beams didn't work. It had
a big dent in the rear quarter with a bent bumper and a broken taillight.
But the tailgate is unscathed, but there is a dent beside the license plate.
It has tan interior, but the rear seat is blue, and odd window cranks and
trim as well.
Shortly after having the car the water
pump started to wear out. It had water leaking from the pulley. It got progressively worse one night as I drove
it, to the point I had to stop and add water several times. I had to drive the car home the next day. It
got very hot on the highway coming home. I had to stop a couple times to
let it cool down. The motor was so hot it smelled of burning oil. Half -way
back the water pump pulley had fallen off.
Pouring water in was to no avail, as it streamed out of the water
pump. Home was only a few miles,
so I just drove on it to get it into town. I parked it at the Clark station
and let it sit for the rest of the day. I replaced the water pump with one
from an EA71 Hatchback motor. But
by then it was too late with a blown head gasket.
I had used a can of block seal to get around for a while. It held up pretty good until one day I took
it to the field and flogged the piss out of it. But I was legally obligated
to make monthly visits to another county, so I had to drive on a blown gasket. I had learned about
how engine coolant will eat away at the bearings. I ran straight water in
the radiator, but I had to top it off a few times a day. I had gotten around to putting the
car in shop to replace the head gaskets. I replaced the gaskets with the
motor in-car. But I took the motor out to install a 5spd dual range 4WD
transmission, which carried over from the defunct TrashWagon 4. The trans tunnel had to be modified to for the 4WD 5spd to fit. I had spent some time away during my
trans conversion. I came back and
cut the holes in the trans tunnel for the trans to fit, and the shifter
linkage also. Now the car was back on the road.
Now I was ready for the next modification. I got a score on some 2x6" square metal
tubing to fashion a body lift from. I cut them in 2 inch wide sections and
drilled holes in them. I built the front end first, and made strut tower
lifts to allow for offset of the suspension geometry. The steering shaft was lengthened and an EA82 universal joint was
used. Then I built up the rear. I mounted a pair of EA82 rear coil-over struts
in place of the shocks on the torsion tube suspension. As I built the rear suspension, I swapped out
the rear trailing arms from those of an EA82 4WD wagon. To do the swap I had to trim the bushing down,
and drill out the mounting holes for the larger bolts. The motor went in
without a struggle, but I had to cut away about a half-inch from the outer
timing belt covers. Since now there is an EA82 under the
hood, the distributor is now towards the rear opposite of the coil. The coil was moved to the other side of the
car, and the mount for the jack was cut away to allow room for a battery. The battery was relocated to allow use of the
EA82 starter and ground cables. The starter ran off this battery, and the
alternator wire is connected to its positive terminal.I used my spare battery in place of the original
and the vehicle electrical harness was connected to it. The body's original
ground is connected to the negative terminal. I had driven around with the lift for
a while, getting my jollies off by catching stares from passers by and dual
exhaust echoing across town. My
front fenders were off, and I had a fuel pump and a gas tank under the hood
for a fuel system. I had this system
rigged up just to get it running, because the fuel circuit went out. I wired up the car's fuel pump to a lamp cord
and ran it through the brake line grommet to the front seat area. I temporarily had a spare battery on the passenger
front floor, with clips to the fuel pump. I had a set of jumper cables from
the spare to the main to keep the spare up, but I could run it a few days
without the jumper cables connected, and 10 minute's driving would top it
off. The fuel pump was wired to
a switch and the battery was moved to under the hood. Soon the rear lift collapsed as I was
driving around town. It rubbed a
tire and made it go flat. But it was funny to drive it like this, especially
when driving past the guy you fixed his semi trailer for. The look on his face was unbelievable! So now the car went in shop for repairs.
I had to take the rear lift out and bend it back into shape and weld
in a lot of angle iron. Now we had a sturdy rear lift. I had to bleed the braking system since
In had the master cylinder out. The brake pedal would hang up a bi, and
you had to 'stab' the brake pedal to clear the hang up. But one day it lost feel and didn't act like
it was doing anything. So I was
driving around on the parking brake. But
at least they're connected to the front wheels.
But down shifting helps a lot with the braking. Time
had come to junk the 87 GL-10. My
boss had a 2 axle trailer and I had a 2 inc ball.
So we load up the GL-10 onto the trailer and hitched it up to my
Soob. Would you believe my crazy
dumb ass would tow a car with no brakes and a floppy lift? Of course I would, because who else would. I seen the sheriff and pulled ff to the side
and let him pass. I was pulling
along mid way through fourth gear, and the RPM's sat fat in the torque curve
at 2500. The turbo cams with their minimal valve overlap
made the Subaru engine pull better at lower RPM's. Well
now I got around to baja'n the TrashWagon. I took it to the field and did
a few laps. Ro-neece was already
stuck by the hairpin. I came out towards the front and seen a van coming
down the lane. I go to make a u turn and my car just keeps goin' round! I got out to look and the steering had come disconnected. I'm there pondering my situation while the
lady in the van asks us to leave. The
cross member mount had come undone, therefore allowing the steering to pull
apart. I managed to slip the u-joint
back on and drive home. A
weekend of baja'n had taken its toll on the homemade lift. I decided it was time to take the lift out.
The front end had become twisted and distorted, and the alignment
was screwy. As an alternative to
a lift, I wanted to put a suspension lift on the front.
But this was nothing that I had to fabricate.
I simply used the lower control arm and longer axle from an EA82
wagon. This modification allows for the use of the EA82 strut and steering
knuckle. But the Tie-rods would need swapped for the steering knuckle.
Mounting
the lower control arm required modifying the mount on the cross member.
The EA82 control arm is longer and sits farter forward than the stock control
arm. I had to cut away the welds
on an EA82 cross member and take the rearward bolt-through parts. Then they are welded to the cross member of
the TrashWagon. The EA82 strut rod and bushings are used in the stock mount.
The EA82 ball joint is larger than stock, so I used the steering knuckles
and struts from the EA82 wagon. I
used the stock strut caps to bolt them in. The strut cap bolt-thru must
be drilled out, and the strut itself must be secured for torque. I tried to swap over the tie rods, but the differences were mine
was a manual rack and the parts wagon was a power rack. The threads were 'same sex' between parts,
so that would not work. I had to cit the existing tie rods and weld in little
nougats of steel and u channel iron to lengthen them. From
a previous purchase I had a set of Chevy 16 inch 6-lug rims. These rims were going to be modified to fit
on the Subaru hub. First I used
a spare brake drum as a template. I popped 2 opposite studs out and bolted
it to the rim. From the back side
I used the holes on the drum to drill through.
After the holes were drilled the center of the rim had to be ground
out. There was a lip of metal about ¼ inch wide
around the hole, and that is what I used to keep my hole even as I ground
it away. I got a set of 21 mm lug
nuts from Napa, as the stock 19mm ones want to pull through the rim. I mounted a set of 205/55 16's to the rims.
The larger wheels amplified my alignment problem more. Not
having any brakes made the car rather a pain in the ass to drive. And I had
another Soob that needed a motor.
It was time to retire TrashWagon 5 until it is complete. The baja lights need hooked up and the motor
leaked at the cams. After
a winter of sitting outside with a flat tire, and after getting the legacy
out of shop, TrashWagon 5 gets a new motor.
The motor is from a carbureted 86 4wd sedan with 60,000 miles. It had a blown head gasket, and that lead to
its availability. I tore the heads
off and replaced them with ones from a 150,000 SPFI motor. I did the swap because the exhaust studs were
intact. After The long block was
assembled, it was degreased ans scrubbed down with The Works and a scotch
brite pad. After a rinse, I doused
it with acid toilet bowl cleaner. A
nice foam and a noxious cloud slathered the motor.
I let the toilet cleaner soak and then rinsed it off, and then dried
it with an air hose. Next the block
got polished up with a wire wheel. It
was the shiniest Subaru motor I have ever seen.
I shot the motor up with some silver spray paint. I left the timing belt covers off for style
and ease of service. The cam and
crank pulleys are orange, and the tensioners are black. The AC and alternator brackets are painted white. The compressor
is black and the alternator is orange with a white fin and a black pulley. The power steering mount is white, and the
pulley is orange. The pump is un painted.
Although the car is manual steering, the pump provides a pulley for
the existing belts. As I built the lift, I was doing an
ea82 engine conversion. This requires modifications to the frame rails,
and relocation of the hill holder. I
removed the master cylinder to make room for installation of the engine. I had a short
block
from an SPFI EA82 wagon, and the heads off a 300,000 carbureted version. I used the intake and carburetor original to
the heads. Turbo cams were used
from an 87 GL-10. For engine mounts
I used the ones from the EA81 motor original to the car.
The bell housing on the motor had to be ground away on the lower
corners to make room for the flywheel.
I used the flywheel and clutch pack original to the transmission.
My
83 Subaru wagon was now ea82 driven, but it was pyostey yellow with half
rusted sheet metal and a big dent in the rear.
It was due for some bodywork. The
dent was pounded out as best as possible, and a slab of sheet metal covered
the rear quarter up to the windows. Its
perfect because it fits behind the bumper and mud flap molding. I did the other side to match, and give baja
resiliency. My past experienced
prove that 99 cent Wal-Mart paint will fade in a few months. This time I opt for the Krylon. The sheet metal
used some wire wheel work, and the body was scuffed down with a scotch brite
pad. I removed the roof rack and
window trim. After The paint dried
TrashWagon 5 was back on the street.
| Copyright 2005 Miles Fox, The Fox-Head Network |