CV Axle Rebuild

adapted from article by Wayne
Hollyoak
from xt6.net

Breaking the outer CV

i only cleaned and flushed out the driver’s side outer CV joint, but
didn’t’ know how to actually pull the CV apart. Thanks to some guys on
the forum, i’ve learned how.

This is how it went when i tried the passenger side…

1. Remove the giant axle nut (not easy-broke a 1/2″ drive breaker bar trying)
using my 1/2 ratchet and a 5lb maul worked.
2. Remove the caliper assembly.
3. Disconnect the tie rod end.
4. (Deflate the air strut by disconnecting the air line after the solenoid
if you have airsus) Remove 2 bolts connecting the strut.
5. Remove the drift pin from the 1/2 axle flange at the transaxle end.
6. Turn the spindle to full left turn, push the axle all the way in towards
the transaxle and turn the outside CV away so the end can come out of the
spindle.
7. Remove the old outer boot.
8. Use a brass hammer(if you have one) and hit the CV hub a few time to drive
it off the axle shaft as illustrated. (i used an old busted aluminum level)

Think of the CV as one of those 3 dimensional puzzles. Comes apart one
way and goes together the same way backwards. Actually it IS a 3D puzzle Laughing

1. Turn the spacer ring to expose each of the balls and you can pry them out
one at a time.
2. Rotate the spacer ring till it’s vertical with the longest holes situated
at the ridges in the main housing.
3. The spacer ring can now be pushed down over one of the ridges releasing the
other side so you can pull it free.
4. Set all your pieces in a paper place while you wipe the bulk of the grease
and grime off the parts and the housing.
5. Dip them in parts cleaner, if available.
6. Get every part as clean as you possibly can.

1. Slide the inner hub into the spacer ring by turning the hub 90 degrees
to the spacer and pushing one of the ridges into one of the larger spacer
holes.
2. Slip the hub inside the ring and turn it parallel to it.
3. Place this assemble at 90 degrees to the main housing and push a larger spacer
hole over a ridge in the housing.
4. Slip the spacer and hub the rest of the way in and turn everything parallel.
5. now you can slide the spacer up at each hole just enough to push a ball thru
it and in place. (rotate the ball as you push and it’ll work thru slowly)
6. Use only CV joint grease and work it into the joint assembly, just enough
to cover all contact areas.
7. Add new boot per it’s own instruction.
i used a star screw driver to hold the pin and start it back in place.

With the half axle back in place you can put the rest of the mess back together.

It’s alot of work and you may just spring for a rebuilt axle for 60- 100 bucks
maybe.

Wayne

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