CV Axle Rebuild
adapted from article by Wayne
Hollyoak
from xt6.net
|
Breaking the outer CV |
| i only cleaned and flushed out the driver’s side outer CV joint, but didn’t’ know how to actually pull the CV apart. Thanks to some guys on the forum, i’ve learned how. This is how it went when i tried the passenger side… 1. Remove the giant axle nut (not easy-broke a 1/2″ drive breaker bar trying) |
![]() ![]() |
| Think of the CV as one of those 3 dimensional puzzles. Comes apart one way and goes together the same way backwards. Actually it IS a 3D puzzle 1. Turn the spacer ring to expose each of the balls and you can pry them out |
![]() |
![]() ![]() |
| 1. Slide the inner hub into the spacer ring by turning the hub 90 degrees to the spacer and pushing one of the ridges into one of the larger spacer holes. 2. Slip the hub inside the ring and turn it parallel to it. 3. Place this assemble at 90 degrees to the main housing and push a larger spacer hole over a ridge in the housing. 4. Slip the spacer and hub the rest of the way in and turn everything parallel. 5. now you can slide the spacer up at each hole just enough to push a ball thru it and in place. (rotate the ball as you push and it’ll work thru slowly) 6. Use only CV joint grease and work it into the joint assembly, just enough to cover all contact areas. 7. Add new boot per it’s own instruction. |
![]() ![]() |
| i used a star screw driver to hold the pin and start it back in place.
With the half axle back in place you can put the rest of the mess back together. It’s alot of work and you may just spring for a rebuilt axle for 60- 100 bucks Wayne |









Ultimate Subaru